Equipment Prognostics and Health Management System (PHM) utilizes various types of data generated in industrial systems and realizes systematic engineering to monitor, predict and manage the health status of complex industrial systems by means of computing such as signal processing and data analysis. PHM transforms equipment health management from traditional failure management to recession management. Through predictive maintenance, without downtime and continuous reliable operation of equipment can be achieved.

1. Enhance enterprise management and provide assessment basis: Tailor-made temporary work order and planned work order system for enterprises, combined with the cell phone APP to find problems with one click upload. Leaders can place orders and assign orders easily, and employees can grab orders and accept tasks easily, so that problems can be solved in time. At the same time, it intelligently generates the monthly work order situation of employees. Above all, assessment basis can be provided for enterprise management enhanced.

2. Reducing on-site work intensity: According to the detailed analysis of work intensity of enterprises before and after deploying the system, deploying PHM system can reduce the workload on site by 57%. It can even reach more than 70% after improving management efficiency by changing the on-site management mode.

3. Extended equipment life: Optimized equipment management through PHM system. Timely and effective maintenance and lubrication will certainly enhance the service life of the equipment.

4. Improve equipment operation efficiency: PHM system collects equipment operation status data 24 hours a day, finds equipment failure in time, ensures stable operation of equipment and improves equipment operation efficiency.

5. Perfect data support: The equipment operation data collected by PHM system can help enterprises accurately grasp the situation of equipment and provide accurate data support for enterprises to make various production plans.

6. Accurate judgment of equipment procurement cycle: Using the equipment life cycle calculated by the system, we can accurately grasp the equipment procurement time, which greatly reduces the spare parts capital backlog.

Temperature and vibration sensors are installed on the unit equipment, and the data is transmitted to the wireless data collector and wireless gateway through the sensors. The data collector contains data acquisition module, data analysis module, data transmission module, etc., and transmits data to the server system in the form of wireless transmission. The server system runs the PHM system platform software to analyze and store a large amount of data. Meanwhile, the function of remote equipment monitoring and diagnosis can be realized based on IOT.

Xinjiang Qingsong Jianhua Group Cement Branch

Kezhou Qingsong Cement Co.Ltd.

Qianxi Southwest Cement Co.Ltd.

Jiangxi Yushan Wanqing Cement Co.Ltd.

Yushan Wanqing Cement Co.Ltd.